Bob Hannum Polishes Historic Markers in Time for the 250th

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Best Bronze Protection

July 5, 2026 by Bob Hannum

‘Whale Dance’ by Jim Sardonis, July 2019, bronze with dark patina, 16’ x 12’, Randolph, VT. Photo by Lelonie Oatway.
‘Whale Dance’ by Jim Sardonis, July 2019, bronze with dark patina, 16’ x 12’, Randolph, VT. Photo by Lelonie Oatway.

Why Coat Bronze

Don't use wax on outdoor sculpture. And here's the research-based reasons why. I list the research at the end of this article, and full disclosure: I receive no remuneration whatsoever for any products referenced in this article.

First a little history. The use of wax with bronze has a long tradition. Archaeological evidence of the 'hot-wax' technique for creating bronze jewelry dates back as far as the first evidence of bronze itself - around 3500 BC. So I imagine that it wasn't too long before someone noticed how nice a bronze statue or pendant looks when polished with wax, and how it protects against fingerprints and weather. This is just a theory, but regardless of how it started, the use of wax to coat metal sculpture, particularly bronze, started long ago and continues today.

The Trouble With Wax

I've used wax myself on sculptures, such as traditional hot wax coating for outdoor bronze, and Renaissance Wax for indoor sculpture. Since most of my work involves outdoor sculpture, I wanted to know just how durable wax is. To my surprise research shows that wax lasts only a few months on outdoor sculpture. Furthermore, the development of new bronze coatings such as polymers protect longer, are easier to apply, and dramatically reduce the cost of maintenance.

So about 10 years ago and after thorough research I began using a polymer known as Everbrite. Though it's a proprietary blend, its ingredients include polymers which seem to me to be similar, if not identical, to Paraloid B44 which has extensive research. We also know that Everbrite has UV-protecting ingredients and a low VOC.  After 10 years of use, I continue to find advanced polymers such as Everbrite the best choice for outdoor bronze protection. Here's why.

The Advantage of Polymer

First, let's talk about application. Polymers are much easier to apply. Simply brush it on, and anyone can do it with careful attention to temperature, drippiness, and a very clean surface. If the bronze surface is too hot the polymer will streak rather than self-level. If it's too humid, the polymer will not stick properly and blister over time. And it's such a thin - very low viscosity - substance you need to watch out for dripping. Most importantly - because I learned this the hard way - the surface must be very clean especially of any previous wax coatings or the polymer will blister and peel within a couple years.

In contrast, wax application is difficult and time consuming, aka, more expensive. Wax has to be applied hot which requires an experienced conservator. Additionally, before applying wax, old coatings have to be removed and the surface cleaned. With Everbrite as mentioned above, yes, any dirt and previous wax has to be meticulously removed, but when it comes time to recoat Everbrite - anywhere from 5 to 10 years - previous coats do not need to be removed. Just recoat over the old coat. It 'self- anneals', meaning it chemically bonds to the previous coat. This is a huge plus over wax - anyone can do it, no expensive application, no expensive maintenance - meaning tremendous cost savings for our clients.

And cleaning a polymer coating is a much easier process of simply wiping with water and cloth.

Now let's look at another benefit of polymer, protection. Only in the last couple of decades have we developed the technology to determine just how long wax lasts. Research conclusively shows that even the best quality wax doesn't last as long as we thought and polymers last much longer.

How long wax lasts on an outdoor sculpture depends on the weather. We  took it as gospel that wax lasted a year or more when in fact research indicates as little as 3 months in outdoor conditions! It's so variable that wax on one side of a sculpture weathers more than another side. To know just how long wax lasts, you need to test the particular sculpture which is a time-consuming and expensive process. Without such testing it's only a guess how long wax is protecting an outdoor sculpture. And here is the real danger: if your wax application lasts only several months, the harsh acids of bird droppings, acid rain, and pine pitch can damage and discolor a bronze patina before your next annual wax application.

I found that on 3 sculptures located in the harshest outdoor environments (freeze-thaw marine) 2 coats of Everbrite last 4-5 years. In less harsh environments (freeze thaw but not marine) several sculptures I coated in Everbrite are still showing no signs of wear after 7 years.

And all polymers are reversable with solvent. Any solvent will do, though xylene does not evaporate quickly so it's able to break down the polymer coating more effectively than other quick-drying solvents. But xylene, like all solvents, is harmful especially to lungs and skin so protection is critical. By the way, any solvent will not harm the common hard chemical patinas applied to bronze sculptures in the foundry. Solvent will remove painted patinas.

Everbrite also provides UV and anti-oxidant protection, and does not yellow. Frankly, I think it's simply nonsense to ever use wax again on outdoor sculpture.

Assessing Different Polymers

I rely on the US Park Service and the Getty Conservation Institute for the latest research on best products and practices. Unfortunately they have not yet studied recently-developed polymers. They have studied the earliest ones (Incralac and Permalac) developed in the 60's which they found superior to wax.

By the way, when you search for polymers you will find many other terms - acrylic polymer, synthetic polymer, acrylic resin, lacquer - all of these terms refer to a particular kind of polymer so to keep it simple I'm calling them polymers.

Incralac was the first. Improved coatings followed with Permalac. Everbrite was developed in 1990. Now there are many. I've used Everbrite for the last 10 years with excellent results.

According to Getty research, Incralac lasts a little over a year in the harshest environments, but top-coats of wax can extend its life up to 3 years. This wax coat means that when it comes time to apply a new coat of Incralac, the wax needs to be thoroughly removed. Permalac last 3-5 years with 4 coats. Everbrite lasts 5-10 years with 2 coats and does not need to be removed when it comes times to recoat. All the latest polymers provide UV protection, self-anneal, and self-level.

Everbrite provides any gradation of satin or matte finish desired. Permalac now comes in a satin finish but as of this writing (2025) no gradations. A cautionary note: the method of coating Incralac with wax was developed by the Getty Institute to improve its durability and provide a wax look. I've just heard of a conservator who uses this technique on Everbrite, that is, coating Everbrite with wax. First, this does not in any way improve the surfaces of the latest polymers including Everbrite. And second, the wax will have to be thoroughly removed before applying a new coat which uselessly increases maintenance costs.

Surprisingly - and happily! - I've also found that Everbrite on bronze helps protect against graffiti - more about this in the case study below.

For cost, protection, and ease of application I prefer Everbrite.

The Downside

One criticism of polymer is that it cracks and peels allowing water to seep in and discolor the bronze surface. Yes, I have seen this and it's entirely caused by not thoroughly cleaning the surface before coating. Often this is wax residue from a previous treatment. I've made this mistake myself and learned the hard lesson which I repeat for emphasis: thoroughly clean the surface of bronze before applying any polymer. When cleaned properly I have not seen any cracks or blisters or peeling in dozens of applications.

Another criticism is that it's too shiny or just doesn't produce the same look as wax. This was true for early versions, but not any more. Everbrite, for instance, comes in any shade of satin or mat finish desired. In fact, the case study presented below is an example of just such a test of many different shades before the artist found the perfect match for the original wax look that he preferred (1/4 matte).

A downside of any polymer is that it darkens verdigris. But I found a solution for those who wish to preserve the beautiful shades of green oxidation on their sculpture. I apply a faux-verdigris by painting the polymer coated bronze surface with acrylic pigments to match the original bright verdigris. Then I coat the acrylics with another coat of Everbrite - polymer does not darken color-fast acrylic paints. The verdigris look is preserved and the sculpture is protected.

verdigris look to an outdoor bronze sculpture

Final Thoughts

One drawback is that any polymer is solvent-based so it's flammable and can irritate skin, eyes, and lungs. Thus, gloves, respirator, and eye protection must be used. Some plastic containers and brush bristles will melt on contact with these polymers, so I use metal containers and natural-hair brushes, available at any hardware store.

The final comparison is expense. When you think about all the issues mentioned above, polymer is dramatically easier to use and less expensive than wax.

Case Study: Coating 'Whale Dance' - Do's and Don'ts

I most enjoy working on sculpture when I can work with the artist.

Bob Hannum and Jim Sardonis

Bob Hannum and Jim Sardonis

This job was just that. I met the sculptor Jim Sardonis when he asked me to remove graffiti from one of his sculptures. He then asked me to clean and coat this wonderful 16' tall bronze sculpture.

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The first step was a close inspection and estimate of what the job required. That done, I asked the artist if he preferred a product for coating his sculpture. This is a touchy question because Jim no longer owns it. It was purchased for permanent public display. Thus, Jim doesn't really have any say in this, though recent laws give artists some control over their art even after they sell it. Nonetheless, any decent conservator wants to know and respect an artist's wishes when reasonable. And like most sculptors, Jim preferred wax, but after I presented the wax versus polymer issue, Jim decided to try a polymer.

Polymer is particularly protective in the harsh freeze-thaw weather cycles we have here in Vermont and throughout New England. Acid rain, bird droppings, salt, and pine needles add an extra degree of stress on the surface of metal sculpture. Wax lasts only a few months in these conditions. Polymer last years.

Getting Started

Next we worked on a perfect shade to match a wax look. I applied several small test patches of different degrees of satin and matte. Jim settled on a final selection as we stayed six feet apart to adhere to our state's Covid-19 precautions at the time. The final selection turned out to be 1/4 of a standard matte chemical mixture. We also tested brush versus wipe. The coating takes only 20 minutes to dry to the touch and 60 minutes between coats.

I cleaned the sculpture surface of all the old wax and accumulated dirt using the solvent xylene - any solvent does not harm the patina, but xylene does not immediately evaporate.

I applied two coats of the custom-mixed Everbrite that Jim chose. The first coat sealed small cracks and pits.

Final Results

More and more conservators now use polymer coatings. This is the best recommendation of all since the conservation industry is quite careful. Conservators are not known for using products such as polymers that are 'only' 30 years in use!

This particular coating restored a new look identical to the original dark brown wax-coated bronze patina.

No maintenance is required other than wiping with a cotton cloth and tap water. Most of the time, rain water washes away most dirt. When the coating began to fade five years later, I simply reapplied 2 new coats without removing the old. Anyone with painting experience can do it.

I find that hear in New England, Everbrite begins to need a new coat in 5 years.  Polymers are so durable that I offer a five-year warranty to all my clients.

Oh, and one more thing - a surprising result. Polymer coating reduces the damage of graffiti! Everbrite is easy to scratch so most graffiti 'artists' are satisfied with scratching the polymer and not the patina below. So the fix becomes quite easy, simply apply another coat of polymer and the scratch disappears. The Everbrite people now make a harder coating called Protecta Clear which I will try on areas where kids like to climb - their shoes scratch off the Everbrite as well as the patina. I'll let you know how this goes in future updates.

graffiti
Repaired graffiti

References

1. Latest European study on wax, 2002, https://www.researchgate.net/publication/303158807_Protect_our_European_outdoor_bronze_monuments_Good_Practice_Guide_Culture_2000

2. Assessing the Protective Quality of Wax Coatings on Bronze Sculptures Using Hydrogel Patches in Impedance Measurements, 2016, Downloadable PDF at www.mdpi.com P. 10 - polymers are more protective than all waxes tested.

3. Latest research abstracts on polymer coatings for bronze, 2020 https://www.researchgate.net/publication/222801665_Developing_and_testing_a_new_generation_of_protective_coatings_for_outdoor_bronze_sculpture

4. More research, 2019, https://www.sciencedirect.com/science/article/pii/S0300944018309743

5. Latest GCI Research: https://www.getty.edu/conservation/

6. Anecdotal comparison of Everbrite and Incralac: https://www.everbritecoatings.com/public-art

7. Latest CGI bronze restoration: http://blogs.getty.edu/iris/revitalizing-barbara-hepworths-figure-for-landscape/

8. Latest National Park Service research: https://ncptt.nps.gov/blog/ndsu-outdoor-bronze/

9. Latest Getty Research: Incralac vs Permalac: chrome-extension://efaidnbmnnnibpcajpcglclefindmkaj/viewer.html?pdfurl=https%3A%2F%2Fwww.getty.edu%2Fmuseum%2Fconservation%2Fdecorativearts_and_sculpture%2Fimages%2Fdasc_featuredproject_sculpture.pdf&clen=596502

Filed Under: Restoration Tagged With: Art Conservation, Art Restoration, Arts Management Services LLC, Bob Hannum, bronze protection, Bronze sculpture, Bronze Sculpture Conservation, Jim Sardonis, sculpture restoration, Whale Dance

Cleaning Grave Stones

June 10, 2023 by Bob Hannum

I clean gravestones and memorial plaques using products and practices that remove dirt and moss without harming any type of stone or metal. Chipped, gouged, and scratched surfaces can also be repaired. A couple hours is all it takes. Products are non-toxic and biodegradeable.

Finish 1
Finish 2

The process starts by moistening the surface with water. This particular gravestone is granite. Then I spray a biocide and let it soak for a few minutes. Using a special accessory attached to my cordless drill I begin to scrub off the dirt and moss. This tool alows me to clean all the nooks and crannies without scratching the surface. Finally, I rinse it all off with water. If needed I repeat the process, but in general, one pass is all it needs.

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This is a great example of a heavily weathered stone that cleans up very well. If the stone is marble I add a protective coating to help the stone past longer - it's not as hard as granite and thus does not last as long outdoors without a protective coating.

Filed Under: Restoration Tagged With: Arts Management Services LLC, Bob Hannum, gravestone restoration

Monumental Mystery!

January 15, 2021 by Bob Hannum

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The Challenger Disaster

Nearly hidden away on an obscure plot of land in Montpelier, Vermont is a memorial to the 'Challenger Seven'. These are the astronauts who died on January 28, 1986 when NASA's space shuttle Challenger exploded 73 seconds into launch. The seven included the first civilian astronaut, Christa McAuliffe, a school teacher from neighboring New Hampshire.

It was a particularly awful disaster because students and teachers from all over the country were inspired by Ms. McAuliffe, including our local science classes. They watched on live television when seconds into the launch excitement turned to disbelief and horror. Retired Montpelier science teacher Roger Crowley who was watching with his students recalls, "It was the most difficult time I've ever had in the classroom."

My class was part of the Teacher in Space program and we communicated with Christa many times. We were doing experiments in the classroom with tomato seeds that had been in space. It was interesting how some parents thought the seeds and tomatoes we grew were harmful with alien stuff. Curious even after telling them that they were sealed while in space and the experiments had to do with the effects of gravity on growth. Anyway, we ate the tomatoes. My room was full that day of students, parents, and guests watching the Challenger take off.

The Problem

As a member of the Montpelier Public Art Commission, one of my duties is to assess our current public art. When I got to this memorial, a beautiful granite work of art in a place that people hardly see, it called out to me to be moved to a new location where parking is available, walking is safe, and people can get up close and be as moved as I am.

My fellow Commission members agreed and so began an adventure!

The Mystery

First step, who owns it? Turns out no one. The National Life Insurance Company, now the National Life Group, donated the land where it sits. The Roselli family donated the monument. The City installed it. No school records. No paperwork. The City, school, and National Life agreed to hand it over to our Commission.

The History

Thanks to readers of the Front Porch Forum here's what we now know:

- Daniel Roselli designed the monument. He died of cancer in 2004 at the age of 49 and is buried next to his parents in Green Mount Cemetery. "Danny deserves all the credit on this. He…got everything done," remarked his father.

- His parents, Evelyn and Vic, owned Desilets Granite Company, a well-known memorial manufacturer, now condos on Barre Street. They fabricated and funded the memorial.

- Vic hired Ed Epstein, who still resides locally, to etch the image on the memorial which includes two slabs of granite, one light 'Barre Gray' from a local quarry and the other 'India Dark' which was imported.

- The City raised money to design and plant a small park surrounding the memorial which is now long gone.

- The National Life Group donated the land where it now sits and took excellent care of it.

- A well-attended dedication was held in the fall of 1986 which included local school children and teachers. Many Front Porch Forum readers remember the hot day and even a few kids fainting.

The Benefactor

From the beginning our Commission intended that no taxpayer funds be involved in this project, particularly when so many are financially stressed by COVID. To our tremendous appreciation, the National Life Group offered, unsolicited, to cover all the costs. Several Front Porch Forum readers have also offered financial aid. Our City Counselor, Conor Casey, offered to help with any snags.

The Project

The memorial is in excellent condition, though it needs a good cleaning which I'll donate - my business is art restoration with a sideline in monument cleaning. The project includes carefully removing the memorial and its foundation, pouring a new one, and reinstalling in a new location. Granite Corporation of Barre (BGC), with many decades of experience in monument installation, will do the work.

The plan is to move it this July when the ground is solid enough for heavy equipment, so as not to disturb an underground culvert next to the memorial.

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The public will be canvassed about the best new location with accessibility and a measure of security to reduce the risk of vandalism. For extra protection, I'll coat the monument so that any 'tagging' (art industry lingo for graffiti) is easily removed.

Possible Locations

Three beautiful locations have been mentioned: our 'Peace Park', or anywhere on the high school grounds, or anywhere next to a new stretch of the bike path between the center of Montpelier and the new Transit Center. By the way, the Transit Center is my favorite location with 24/7 lighting for security.

So far, only one person objects to moving it. His reasoning is sound: the current location is so obscure it discourages vandalism. Can't guarantee a graffiti-free location but we do promise that the security concern is front and center.

Final Questions

Mysteries remained, the apples arranged on the top of the memorial from time to time, and why was Dan so passionate about this? He had no kids. He was not a teacher or coach or otherwise involved with the school. He was busy learning his parents’ granite business which he would soon take over.

So why did he do this? One of his closest friends, Doug Zorzi, emailed me to explain that Dan was truly a rare kind of person who was not only deeply moved by the disaster, but doubly moved by the added tragedy that so many young people witnessed it first-hand.

After Dan died a high school scholarship fund was established in his family’s name.

Update: November 2021 - Mission Accomplished!

A gentleman recently contacted me to solve the apple mystery - why apples are found atop the monument every year. He explained that local residents still honor Ms. McAuliffe by bringing an apple for the teacher. Coincidentally, the monument now sits in front of an apple tree. Maybe there are no coincidences!

The monument has been placed in its new location and with a nice granite platform. It's also been cleaned and coated. And a brief informal re-dedication ceremony hosted by Montpelier Mayor Anne Watkins occurred on a rainy Thursday, November 18 at 4pm. Several dozen townspeople attended, including Dan's friend Doug.

About that beautiful granite platform - that was not part of the original monument. But here is just one example of many unexpected positive experiences that happened throughout this project! Mat Calcagni, one of the owners of GCB which removed the monument from its old location, then stored it while we all finished processing permits and permissions for the new location, then arranged the excavating of a new foundation and the concrete pouring and the Dig Safe approval, said to me as his brother sat in the excavator digging the new hole, "Bob, how about a platform of granite - it would look so much nicer and protect the monument from accidental scraping by lawn equipment?" I looked at him for a moment in awe. I realized that his idea would perfectly frame the monument as well as protect it - the monument would look even better - but I'm the one with the art experience! That should have been my idea! All I could say in response was, humbly, "Brilliant! Let's do it!" Then a problem arose. We were about to pour the concrete and it needed two days to set before we placed the monument on it. No way we could order a thick piece of granite to be cut in the dimensions we needed and delivered in two days. It normally takes a couple weeks and now with Covid it would be months! Then Mat said that he knew people who owed him some favors so he'd see what he could do. He phone me a couple hours later to say he'd have the slab delivered the next day!

While I was cleaning it, a man introduced himself as a retired National Life employee. For over 20 years he drove by the old site of the monument twice a day on his commute, but never noticed the etching, never got up close to see the names, never knew what it was all about. He was thankful that we moved it so he and others can now stop and recall for a moment the supreme sacrifice of these seven men and women so honored by this beautiful work of art.

Ed Epstein
Ed Epstein at the re-dedication of the Challenger Memorial. Photo by Jeb Wallace-Brodeur. Courtesy Seven Days.
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Doug Zorzi
Doug Zorzi introduced himself to me at the rededication.
Mayor Anne Watson
Mayor Anne Watson lead the ceremony
National Life Group
Scott Rogers and friends from the National Life Group

Filed Under: Restoration Tagged With: Arts Management Services LLC, Bob Hannum, Challenger disaster, Challenger memorial, monument

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